The question was: "What are the most reliable cosmetic differences between Inch and Metric rifles?"
1. The contour of the L1A1/C1A1 butt stock is different from metric.
2. The shape of the L1A1/C1A1 pistol grip is different from the metric; it has less of a forward "rake" to it than the metric.
3. The cocking handle of the L1A1/C1A1 folds down; the metric does not.
4. The C1A1 has a short top cover with a stripper clip guide; the bolt carrier is exposed and has no sand cuts. The L1A1 (Aussie, Brit) have a full length top cover and zig-zag "sand cuts" on the bolt carrier. All L1A1/C1A1 top covers have projecting tabs on the end of the cover to act as a positive stop when they are installed on the upper receiver.
5. The early L1A1/C1A1 rifles have wooden handles of varying designs. However, the standard carrying handle for the L1A1/C1A1 is made of plastic: Aussie is green; British is black; Canadian is brown. There are some cosmetic differences in the shape of the grip and attachment of the metal carrying handles among the Commonwealth rifles.
6. Most L1A1/C1A1s may be found with wooden furniture; that is, butt stock, pistol grip, and handguards. Butt stocks are very similar except that the C1A1 butt plate is attached by a sngle screw to the recoil spring tube inside the stock and it has a five-piece butt swivel like the Israeli FN FAL. The wooden butt stocks come in four lengths: short, normal, long, and extra long. L1A1 rifles have their butt plates attached by two screws; the lower screw also holds the lower sling swivel in place. Late British L1A1 rifles may be found with black, pebble grain plastic butt stocks. These plastic stocks come in one length, but the butt plate comes in four lengths: short, normal, long, and extra long. The butt plate is attached by a machine screw to the recoil spring tube inside the butt stock. The butt swivel attaches to a lug molded into the bottom of the stock and attaches with a machine screw.
7. The C1/C1A1 handguards hare made of solid wood and do not have cooling slots. British and Australian wooden handguards have cooling slots and may be either solid wood (both) or laminated wood (Aussie). Late British handguards are black, pebble grain plastic and have cooling slots.
8. The L1A1/C1A1 pistol grips have a separate trigger guard attached to a steel strap. Wooden grips have a wood insert attached to the front of the strap and attach to the grip with a wood screw. British black, pebble grain grips have a separate trigger guard and plastic strip. The plastic strap attaches to the grip with a machine screw that goes into a threaded insert in the grip. For winter use, the screw in either wood or plastic grips is removed, the trigger guard folded back so it mates with an interior cutout in the grip, and the strap and screw are re-installed.
9. The gas block has open front sight ears and the front sight has a lock screw to hold the sight setting. The gas plug has a square-cut notch. If the block "freezes" due to carbon after prolonged firing, the notch acts as a wrenching spot for the bayonet to break it loose.
10. The L1A1/C1A1 has a flash suppressor [flash eliminator] screwed on the end of the barrel. All suppressors have five slots, except late British L1A1s that have three. The end of the suppressor is relieved to take the muzzle ring of the bayonet. The bayonet stud is on the bottom of the suppressor and behind it is a bump that holds a lock pin and circular washer. The washer mates with a cutout in the bottom of the barrel. Inside the suppressor, on the end of the barrel, is a variable thickness washer that is used to position the suppressor in correct alignment relative to the barrel.
11. The L1A1/C1A1 magazines are different from their metric cousins. Metric magazines have a semi-circular latch punched out of the magazine body on the top, front side. Metric magazines have their floor plate holding tabs bent to the inside to retain the floor plate; L1A1/C1A1 tabs face outwards. The L1A1/C1A1 magazine floor plates slide onto these tabs. The floor plate is locked by an inner plate with a detent that is pressed against the floor plate by the magazine spring. All L1A1/C1A1 magazines have a large latch silver soldered to the top, front side of the magazine body. Metric magazines can be used in L1A1/C1A1 rifles, but they are a loose fit and may not feed properly. The large front latch lug of the L1A1/C1A1 magazine prevents its use in any metric FAL rifle.
12. The gas adjusting sleeve on the L1A1/C1A1 is different than the metric and is retained by a C-spring. Gas blocks of the L1A1/C1A1 are different than metric gas blocks.
13. Rear sights of L1A1/C1A1 are different than metric rear sights. All L1A1/C1A1 sight apertures fold down. L1A1 apertures are shaped like a tombstone and slide forward to make range changes; C1A1 apertures are round and rotate to make range changes. L1A1 apertures fold forward; C1A1 apertures fold to the rear.
14. The L1A1/C1A1 upper receivers have a retangular milled cut on the right side of the magazine well. When the carrying handle is folded down, it rests over this cutout.
15. The L1A1/C1A1 rifles do not have the bolt hold open pin found on metric rifles; in some cases, a shortened pin is installed and in others the pin is not installed but the pin holes is present. The bolt closes after the firing of the last shot to keep dirt out of the rifle. Metric rifle bolts are locked open on the last shot when the magazine follower engages the pin and pushes the hold open in front of the bolt carrier to hold it back. The L1A1/C1A1 rifles have a magazine catch that can be operated by either hand; metric rifles have a catch that is operated by the right hand.
These are the main recognition points.
MasterGunner